REFERENCE LIST
GUP Institute of Petroleum Refining and Petrochemistry of the Republic of Bashkortostan (INKhP RB - BASHNIINP)


Type of the unit, process

City, country, unit capacity on feed (ths t/y), year

construction

reconstruction

Long-term plan of development of Ufa group refineries (UNPZ, NUNPZ, Ufaneftekhim) and NPZ OAO Salavatnefteorgsintez) till 2010.
(Master-plan): the scheme was adopted and approved by the Cabinet of Ministers of the Republic of Bashkortostan. 
Development of the revamp contractor design of the casing head gas processing objects at the Lokosovsk GPK (Langepas). The revamp was conducted in 2006, capacity was increased from 1.0 to 1.9 MM nm3/year.

Petroleum, gas condensates distillation and secondary distillates rectification units

Large-scale units of atmospheric and atmospheric-vacuum distillation (AT, AVT) (6-7 Mt/y)

Novopolotsk (Belorussia), 1967, 1970; Ryazan, 1968; Kirishi, 1969,1972; Angarsk, 1973; Nizhny Novgorod, 1975; Omsk, 1975; Ufa (UNPZ), 1976; Moscow, 1977; Lisichansk (Ukraine), 1976, 1979; Matkhur (India), 1982; Izmir (Turkey), (5 Mt/y), 1980; Sienfuegos (Cuba), (3 Mt/y), 1989; Samara, (3,5 Mt/y), 1996

Technology of sulfur-bearing gas condensate processing

Salavat, complex GO -4, 2000, 1976 and ELOU-AVT-4, 4000, 1999; Astrakhan (GPZ), complex AT+LCh+VP, 3000, 1986

Ufa (UNPZ), complex ELOU-AVT-2+L-24-5, 1500, 1985; Salavat, ÒÊ-2, 1300, 1987; Astrakhan (GPZ), U52, 2000, 1994; Ufa (UNPZ), L-24-5, 550, 1994 and G-43-107M, 300, 1996

Technology for stabilization of gas condensates mixed with oils

Orenburg (GPZ), U-331, 1200, 1985 and U-730, 1500,1997; Astrakhan(GPZ), ELOU-AT, 3000, 1995

Vacuum, deep vacuum, including dry, distillation of fuel oil in vacuum and atmospheric-vacuum pipe stills with take-off of gas oil up to 500-5400C

Achinsk 2000, 1985; Novokuibyshevsk, UZK, 1500, 1986; Shimkent (Kazakhstan), 3800, 1993; Yaroslavl, 4000, 1994; Nizhnekamsk, 800, 2002

Ufa (NUNPZ), 1300, 1986; Pavlodar(Kazakhstan), 
ÊÒ-1, 4000, 1989, 1993; Angarsk, as a part of GÊ-3, 2000, 1993; Ufa(Ufaneftekhim), 3000, 2004

Technology for increase of light products take-off, from 86 up to 98% from feed potential at AT and AVT: 
-in oil





- in gas condensate

Ufa (Ufaneftekhim), AVT-2, 1500, 1982;Kremenchug (Ukraine), LÊ-6U, 6000, 1992; Pavlodar (Kazakhstan), LÊ-6U, 6000, 1993; Atyrau (Kazakhstan), ELOU-AT-2, 2000, 1994 and ELOU-AVT, 3000, 1997; Salavat, AVT-4, 3000, 2003 and ELOU-AVT-4, 3000, 2005

Astrakhan, 3000, 1998

Sharp rectification of straight-run gasolines into narrow fractions

Ufa (NUNPZ), 22-4, 1500, 1973

Ufa (Ufaneftekhim), 22-4, 1200, 1964; Novopolotsk (Belorussia), ELOU-ÀVÒ-6 (VP-block), 1200, 1972; 
Ryazan, 22-4, 1600, 1982; Salavat, complex GO-4 (K-4), 2000, 2000

Physical stabilization of gasolines excluding alkalizing and sulphur-alkali effluents

Ufa, Salavat, Kirishi, Moscow, Ryazan, Omsk, Nizhny Novgorod, Novopolotsk (Belorussia), ÀÒ, ÀVÒ, 1000-6000, 1968-1980; Angarsk, UZK, 600, 1976; Pavlodar (Kazakhstan), UZK, 600, 1993

Producuction of 50-600C oil fractions atAVT, VT

Baku (Azerbaijan), 6000, 1985; 
Ufa (Ufaneftekhim), 1500, 1993

Angarsk, 3000, 1996

Fractionation of the products of delayed coking, catalytic cracking and gasolines hydrotreatment processes

Novi Sud (Ugoslavia), 1000, 1976

Angarsk, GÊ-3 (Ê-8), 750, 1994; Atyrau (Kazakhstan), UZK (Ê-1), 600, 2000; Salavat, complex GÎ-4, 
(Ê-4 and Ê-5), 2000, 2000 - 2001

Technology of production of highest grade jet fuel TC-1 from high-paraffin Mangyshlak crude oil

Atyrau (Kazakhstan), ELOU-ÀVÒ, 3000, 1995

Technology of processing of Tengiz crude oil in mixture with West Kazakhstan crude oils

Atyrau (Kazakhstan), ELOU-ÀÒ-2, 1800, 1995

Production of pentane-isopentane fraction

 

Salavat, complex GÎ-4, 2000, 1980, 2002; 
Ufa (UNPZ), ELOU-ÀVÒ -6 (block VP), 1200, 1981

Small-scale units

Ryasan, AT, 100, 1983; Kirishi, AT, 100, 1984; Krasnodar, AT, 100, 1985; Niagan, AT, 100, 1990 and 250, 1996; Kogalym, AVT+ bitumen, 250, 1992; Tas-Yuriakh, AT, 100, 1997; village Novo-Sergievka (Orenburg region), AT, 15, 1997; village Baikit (Krasnoyarsk region), AT, 40, 1997; Aksy (Kazakhstan), stabilization +AT, 400, 1998; Uray, VT+ bitumen+reforming, 100, 2001; island Kolguev, (the Barentsevo Sea)AT, 30, 2003; Novy Urengoi, AT, 10, 2005; Ioshkar-Ola, VT, 500, 2005

Nurlat, AT, 80, 2002; Shugurovo, AT, 100, 2005; Ishimbay, AT, 100, 2005;Izhevsk, AT (bitumen plant), 60, projected 2008; Kamensk-Shakhtinsky,VT, 60, projected 2008; Niagan, ÀÒ, 320, projected 2008

Units of thermodestructive processes 
Delayed coking units (UZK) for coke production:

- ordinary coke

Fergana (Uzbekistan), 600, 1976; Turkmenbashi (Turkmenistan), 2 UZÊ600×2, 1975, 1984; Atyrau (Kazakhstan), 600, 1979; Baku (Azerbaijan), 1500, 1985; Pavlodar (Kazakhstan), 600, 1986; Novokuibyshevsk, 1500, 1985; Achinsk, Chimkent (Uzbekistan), Slantsy, 600 construction is layed up

Reconstruction in 1968-1988: Ufa (NUNPZ), 300; Volgograd, 300 and 600; Omsk, 600; Turkmenbashi (Turkmenistan), 600×2; Angarsk, 600; Perm, 600; Fergana (Uzbekistan), 300; Baku (Azerbaijan), 600; Kherson (Ukraine), 600; Nadvornaya (Ukraine), 300; Atyrau (Kazakhstan), 600; Ploeshti (Romania), 600, 2004

- isotropic coke

Volgograd, 300, 1982

- needle coke

Turkmenbashi (Turkmenistan), 60 (coke), 1988; Ufa (NUNPZ), 60 (coke), 1996

Units of visbreaking and thermocracking

Furnace-type

Ufa (Ufaneftekhim), Vb, 1200, 1986;Pavlodar (Kazakhstan), Vb, 1500, 1989;Volgograd, Vb, 600;
Ufa (UNPZ), Vb, 1700, 1997, 2001;Khamza (Uzbekistan), TK, 400, 2006

With removable reaction chamber

Ryazan, Vb, 1000, 1999; 
Ufa (NUNPZ), Vb, 1000, 2002; Mazeikiai(Lithuania), Vb, 1500, 2007; Ukhta, Vb, 800, 2007

Production of petroleum pitch at thermal cracking units

Ufa (NUNPZ), 80, 1981;
Volgograd, 20, 1985

Units of petroleum coke calcining

- with hearth kiln

Turkmenbashi (Turkmenistan), 100, 1977-1991

- with chamber kiln

Slantsi, 250, 1974-190

- with drum kiln

Pavlodar (Kazakhstan), 140, 1988;Omsk, 140, 1989; Volgograd, 140, 2005

Fergana (Uzbekistan), 140, 1987-1993; Turkmenbashi (Turkmenistan), 140, 1980- 1991; Atyrau (Kazakhstan), 140, 1989 - 2002; Bratsk (BrAZ), 120×4, 1978-2001; Krasnoyarsk (KrAZ), 120×4, 1983-2002; Novosibirsk (NovEZ), 140×3, 1985-2000; Omsk, 140, 1996

coke cooler at drum kiln units

Bratsk (BrAZ) 1993; Krasnoyarsk(KrAZ), 1994; Novokuznetsk (NkAZ), 1998; Novosibirsk (Nov EZ), 1998;Irkutsk (IrkAZ), 2004

Petroleum bitumen production units 
Blown bitumen production in the units

- still-type

Baruni (India), 250,1968

- pipe-type

Kolkhozabad (Tadjikistan), 100, 1980

- column-type with hollow oxidizer

Panchevo (Yugoslavia), 100, 1978;Omsk, 500, 1979; Surgut, 100, 1984; Kapotnia (MNPZ), 750, 1991; 
Omsk, 500, 1994

Volgograd, 240, 1973; Perm, 335, 1974, 1995; Orsk, 200, 1978; 
Angarsk, 580, 1984; Kremenchug (Ukraine), 250, 1988; 
Turkmenbashi (Turkmenistan), 100, 1990; Kirishi, 1000, 1993; Omsk, 500, 1994; Angarsk, 580, 1995

- column-type with isolated separator

Ryazan, 500, 1979; Kstovo, 900, 1986; Fergana (Uzbekistan), 250, 1986; Kapotnia, 360, 1987; Odessa (Ukraine), 178, 1987; Novopolotsk (Belorussia), 300, 1988; 
Kremenchug (Ukraine), 250, 1988; Ufa (NUNPZ), 120, 1989; Khabarovsk, 350, 1989; Yaroslavl, 480, 1989; Kstovo, 900, 1991; Ufa (NUNPZ), 140, 1991; Syzran, 350, 1991; Kherson, 125, 1994; Novokuibyshevsk, 100,1995

- column-type with two-sectional oxidizing column

Saratov 300, 1997

Batumi, 58, 1981

- column-type with the built in separator

Salavat, 300, 2006

- combined vacuum block/bitumen: 
 with hollow oxidizing column


 with two-sectional oxidizing column


Mozyr (Belorussia), 500, 1978; Achinsk, 450, 1984; Surgut, 150, 1990
Pavlodar (Kazakhstan),500, 1979; Mazeikiai (Lithuania), 250, 1983


Achinsk, 450, 1990

Non-blown bitumen production

- residual

Nizhnekamsk, 350, 2002

- residual and compound

Ufa (Ufaneftekhim), 300, 1997

Automatic bitumen filling trestles

The trestle for bitumen filling into railroad and automobile tanks

Salavat, 2006

The unit of on-stream mixing of bitumen feed and the automobile trestle of bitumen filling

Ufa (NUNPZ), 2006

Oils production units

Selective refining of low-viscosity oil fraction by N-methylpyrrolidone

Ufa (NUNPZ), 37/2, 130, 2001

Slack wax processing of low-viscosity fraction with soft paraffin production

Ufa (NUNPZ), 40/2, 70, 2000

Production of hydraulic oil VMGZ from heavy diesel fuel hydrocraking units

Ufa (UNKh), 39/8 + G-24/1, 45, 2001

Production of transformator oil T-1500 and heat-carrier oil ÀÒÌ (without hydrotreatment)

Ufa (NUNPZ), 
ÀVÒÌ-9+37/2+39/4+42/1, 10, 2002

Spindle oil (ÀU) production

Ufa (NUNPZ), 
ÀVÒÌ-9 + 37/2 + 39/4, 10, 2002

Combined deparaffinization and deoiling of middle-viscosity raffinate

Ufa (NUNPZ), 
ÀVÒÌ-9 + 37/2 + 40/2, 40, 2002

Selective cleaning of oils

Ufa (NUNPZ), 37/2 (K-9), 270, 2007

Oils mixing

Nizhnekamsk (ÎÎΠTatneft-NKNKh-Oil), 30, 2004

Various duty units

Propane-butane deasphalting

Ufa (Ufaneftekhim): 36/1, 240, 1994; 36/3, 400, 36/1 and 36/2, 300, 2000; 36/2, 300, 2007; 
Ufa (NUNPZ), 36-1/1 and 36-1/2, 300, 2003

Contact refining of hard paraffins

 

Ufa (NUNPZ), 20, 1998

Elemental sulphur production unit (Claus)

Ufa (UNPZ), block of flue gases aftertreatment, 2000; Ufa(Ufaneftekhim), 72, 2005

Ufa (UNPZ), 30, 1998; 
Ufa (NUNPZ), 24, 2005

Hydrotreatment of distillate fractions induding secondary gasolines

Ufa (NUNPZ), LCh-24-7, 600, 1985, 2005, projected 2008

Catalytic cracking of gas condensate distillation residue

Ufa (UNPZ), G-43/107, 2000, 1997

Sulfuric acid alkylation  

Ufa (NUNPZ), 25/4-2, 150, 2003, 2004

The unit of gasoline production by compounding

Blagoveshensk, 2, 2006

Production of corrosion inhibitors

6 units at refineries of Bashkortostan, 1961-2000

The unit of oil treatment from hydrogen sulphide

Naryan-Mar, 3800, 2007

The complex of production the additive Kompleksal 150

Novokuibyshevsk, 3, 2007

Offsites

The boiler unit of UNPZ

Ufa, 2006

The flare system of Krasnoleninsk refinery

Nyagan, projected 2008

Water preparation, water supply, waste water  and oil sludge treatment systems and processes

Systems of water preparation, circulating water supply, waste water treatment

Majority of petroleum refining and petrochemical plants of the former USSR, 1965-2002

Sealed system of  physical-chemical treatment of waste water

Ufa (UNPZ), 1100, 2001

Biochemical treatment of waste water from heavy metals and sulfates

Neftekamsk (OAO NEFAZ), 2400 m3/day, 1994

Physical-biochemical treatment of waste waters

Tuapse, 3300, 2007

Local treatment:
- effluents of hydrocutters of delayed coking units (UZK)
- all wastes of UZK
- sulfite and phenol-bearing wastes 
- wastes of the cooling system of the delayed coking units reactors


at 12 UZK of the former USSR




Perm, 2006; 
Ufa (UNPZ) G-43-107, 160, 1998
Angarsk, projected 2008

Unit of oil sludge treatment: 
- by their involvement into furnace fuel



- production of bitumen feed 
-  production of fuels 


- separation into petroleum product, water, cake


Pavlodar (Kazakhstan),18 1994; Atyrau (Kazakhstan), 21, 1996; Ufa (UNPZ), 10, 1997; Shimkent (Kazakhstan), 10, 2002; Khabarovsk, 10, 2002
Salavat, 210, 2004
Ukhta, 5,5, 2005; Magnitogorsk (metallurgical plant), 22, projected 2008
Tuapse, 30, 2007; Perm, 50, projected 2008

Automatic control systems

Oil pumping station Mugen 4

Surgut, 2000

Unit of tact filling of petroleum products

Ufa (Ufaneftekhim), 2003

Pilot unit of flaky caustic production

Sterlitamak (Kaustic), 2004


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