REFERENCE LIST
GUP Institute of Petroleum Refining and Petrochemistry of the Republic of Bashkortostan (INKhP RB - BASHNIINP)
Type of the unit, process
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City, country, unit capacity on feed (ths t/y), year
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construction
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reconstruction
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Long-term plan of development of Ufa group refineries (UNPZ, NUNPZ, Ufaneftekhim) and NPZ OAO “Salavatnefteorgsintez) till 2010.
(Master-plan): the scheme was adopted and approved by the Cabinet of Ministers of the Republic of Bashkortostan.
Development of the revamp contractor design of the casing – head gas processing objects at the Lokosovsk GPK (Langepas). The revamp was conducted in 2006, capacity was increased from 1.0 to 1.9 MM nm3/year.
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Petroleum, gas condensates distillation and secondary distillates rectification units
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Large-scale units of atmospheric and atmospheric-vacuum distillation (AT, AVT) (6-7 Mt/y)
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Novopolotsk (Belorussia), 1967, 1970; Ryazan, 1968; Kirishi, 1969,1972; Angarsk, 1973; Nizhny Novgorod, 1975; Omsk, 1975; Ufa (UNPZ), 1976; Moscow, 1977; Lisichansk (Ukraine), 1976, 1979; Matkhur (India), 1982; Izmir (Turkey), (5 Mt/y), 1980; Sienfuegos (Cuba), (3 Mt/y), 1989; Samara, (3,5 Mt/y), 1996
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Technology of sulfur-bearing gas condensate processing
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Salavat, complex GO -4, 2000, 1976 and ELOU-AVT-4, 4000, 1999; Astrakhan (GPZ), complex AT+LCh+VP, 3000, 1986
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Ufa (UNPZ), complex ELOU-AVT-2+L-24-5, 1500, 1985; Salavat, ÒÊ-2, 1300, 1987; Astrakhan (GPZ), U52, 2000, 1994; Ufa (UNPZ), L-24-5, 550, 1994 and G-43-107M, 300, 1996
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Technology for stabilization of gas condensates mixed with oils
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Orenburg (GPZ), U-331, 1200, 1985 and U-730, 1500,1997; Astrakhan(GPZ), ELOU-AT, 3000, 1995
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Vacuum, deep vacuum, including “dry”, distillation of fuel oil in vacuum and atmospheric-vacuum pipe stills with take-off of gas oil up to 500-5400C
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Achinsk 2000, 1985; Novokuibyshevsk, UZK, 1500, 1986; Shimkent (Kazakhstan), 3800, 1993; Yaroslavl, 4000, 1994; Nizhnekamsk, 800, 2002
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Ufa (NUNPZ), 1300, 1986; Pavlodar(Kazakhstan),
ÊÒ-1, 4000, 1989, 1993; Angarsk, as a part of GÊ-3, 2000, 1993; Ufa(Ufaneftekhim), 3000, 2004
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Technology for increase of light products take-off, from 86 up to 98% from feed potential at AT and AVT:
-in oil
- in gas condensate
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Ufa (Ufaneftekhim), AVT-2, 1500, 1982;Kremenchug (Ukraine), LÊ-6U, 6000, 1992; Pavlodar (Kazakhstan), LÊ-6U, 6000, 1993; Atyrau (Kazakhstan), ELOU-AT-2, 2000, 1994 and ELOU-AVT, 3000, 1997; Salavat, AVT-4, 3000, 2003 and ELOU-AVT-4, 3000, 2005
Astrakhan, 3000, 1998
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Sharp rectification of straight-run gasolines into narrow fractions
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Ufa (NUNPZ), 22-4, 1500, 1973
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Ufa (Ufaneftekhim), 22-4, 1200, 1964; Novopolotsk (Belorussia), ELOU-ÀVÒ-6 (VP-block), 1200, 1972;
Ryazan, 22-4, 1600, 1982; Salavat, complex GO-4 (K-4), 2000, 2000
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Physical stabilization of gasolines excluding alkalizing and sulphur-alkali effluents
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Ufa, Salavat, Kirishi, Moscow, Ryazan, Omsk, Nizhny Novgorod, Novopolotsk (Belorussia), ÀÒ, ÀVÒ, 1000-6000, 1968-1980; Angarsk, UZK, 600, 1976; Pavlodar (Kazakhstan), UZK, 600, 1993
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Producuction of 50-600C oil fractions atAVT, VT
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Baku (Azerbaijan), 6000, 1985;
Ufa (Ufaneftekhim), 1500, 1993
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Angarsk, 3000, 1996
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Fractionation of the products of delayed coking, catalytic cracking and gasolines hydrotreatment processes
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Novi Sud (Ugoslavia), 1000, 1976
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Angarsk, GÊ-3 (Ê-8), 750, 1994; Atyrau (Kazakhstan), UZK (Ê-1), 600, 2000; Salavat, complex GÎ-4,
(Ê-4 and Ê-5), 2000, 2000 - 2001
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Technology of production of highest grade jet fuel TC-1 from high-paraffin Mangyshlak crude oil
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Atyrau (Kazakhstan), ELOU-ÀVÒ, 3000, 1995
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Technology of processing of Tengiz crude oil in mixture with West Kazakhstan crude oils
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Atyrau (Kazakhstan), ELOU-ÀÒ-2, 1800, 1995
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Production of pentane-isopentane fraction
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Salavat, complex GÎ-4, 2000, 1980, 2002;
Ufa (UNPZ), ELOU-ÀVÒ -6 (block VP), 1200, 1981
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Small-scale units
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Ryasan, AT, 100, 1983; Kirishi, AT, 100, 1984; Krasnodar, AT, 100, 1985; Niagan, AT, 100, 1990 and 250, 1996; Kogalym, AVT+ bitumen, 250, 1992; Tas-Yuriakh, AT, 100, 1997; village Novo-Sergievka (Orenburg region), AT, 15, 1997; village Baikit (Krasnoyarsk region), AT, 40, 1997; Aksy (Kazakhstan), stabilization +AT, 400, 1998; Uray, VT+ bitumen+reforming, 100, 2001; island Kolguev, (the Barentsevo Sea)AT, 30, 2003; Novy Urengoi, AT, 10, 2005; Ioshkar-Ola, VT, 500, 2005
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Nurlat, AT, 80, 2002; Shugurovo, AT, 100, 2005; Ishimbay, AT, 100, 2005;Izhevsk, AT (bitumen plant), 60, projected 2008; Kamensk-Shakhtinsky,VT, 60, projected 2008; Niagan, ÀÒ, 320, projected 2008
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Units of thermodestructive processes
Delayed coking units (UZK) for coke production:
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- ordinary coke
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Fergana (Uzbekistan), 600, 1976; Turkmenbashi (Turkmenistan), 2 UZÊ600×2, 1975, 1984; Atyrau (Kazakhstan), 600, 1979; Baku (Azerbaijan), 1500, 1985; Pavlodar (Kazakhstan), 600, 1986; Novokuibyshevsk, 1500, 1985; Achinsk, Chimkent (Uzbekistan), Slantsy, 600 – construction is layed up
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Reconstruction in 1968-1988: Ufa (NUNPZ), 300; Volgograd, 300 and 600; Omsk, 600; Turkmenbashi (Turkmenistan), 600×2; Angarsk, 600; Perm, 600; Fergana (Uzbekistan), 300; Baku (Azerbaijan), 600; Kherson (Ukraine), 600; Nadvornaya (Ukraine), 300; Atyrau (Kazakhstan), 600; Ploeshti (Romania), 600, 2004
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- isotropic coke
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Volgograd, 300, 1982
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- needle coke
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Turkmenbashi (Turkmenistan), 60 (coke), 1988; Ufa (NUNPZ), 60 (coke), 1996
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Units of visbreaking and thermocracking
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Furnace-type
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Ufa (Ufaneftekhim), Vb, 1200, 1986;Pavlodar (Kazakhstan), Vb, 1500, 1989;Volgograd, Vb, 600;
Ufa (UNPZ), Vb, 1700, 1997, 2001;Khamza (Uzbekistan), TK, 400, 2006
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With removable reaction chamber
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Ryazan, Vb, 1000, 1999;
Ufa (NUNPZ), Vb, 1000, 2002; Mazeikiai(Lithuania), Vb, 1500, 2007; Ukhta, Vb, 800, 2007
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Production of petroleum pitch at thermal cracking units
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Ufa (NUNPZ), 80, 1981;
Volgograd, 20, 1985
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Units of petroleum coke calcining
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- with hearth kiln
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Turkmenbashi (Turkmenistan), 100, 1977-1991
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- with chamber kiln
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Slantsi, 250, 1974-190
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- with drum kiln
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Pavlodar (Kazakhstan), 140, 1988;Omsk, 140, 1989; Volgograd, 140, 2005
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Fergana (Uzbekistan), 140, 1987-1993; Turkmenbashi (Turkmenistan), 140, 1980- 1991; Atyrau (Kazakhstan), 140, 1989 - 2002; Bratsk (BrAZ), 120×4, 1978-2001; Krasnoyarsk (KrAZ), 120×4, 1983-2002; Novosibirsk (NovEZ), 140×3, 1985-2000; Omsk, 140, 1996
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- coke cooler at drum kiln units
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Bratsk (BrAZ) 1993; Krasnoyarsk(KrAZ), 1994; Novokuznetsk (NkAZ), 1998; Novosibirsk (Nov EZ), 1998;Irkutsk (IrkAZ), 2004
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Petroleum bitumen production units
Blown bitumen production in the units
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- still-type
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Baruni (India), 250,1968
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- pipe-type
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Kolkhozabad (Tadjikistan), 100, 1980
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- column-type with hollow oxidizer
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Panchevo (Yugoslavia), 100, 1978;Omsk, 500, 1979; Surgut, 100, 1984; Kapotnia (MNPZ), 750, 1991;
Omsk, 500, 1994
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Volgograd, 240, 1973; Perm, 335, 1974, 1995; Orsk, 200, 1978;
Angarsk, 580, 1984; Kremenchug (Ukraine), 250, 1988;
Turkmenbashi (Turkmenistan), 100, 1990; Kirishi, 1000, 1993; Omsk, 500, 1994; Angarsk, 580, 1995
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- column-type with isolated separator
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Ryazan, 500, 1979; Kstovo, 900, 1986; Fergana (Uzbekistan), 250, 1986; Kapotnia, 360, 1987; Odessa (Ukraine), 178, 1987; Novopolotsk (Belorussia), 300, 1988;
Kremenchug (Ukraine), 250, 1988; Ufa (NUNPZ), 120, 1989; Khabarovsk, 350, 1989; Yaroslavl, 480, 1989; Kstovo, 900, 1991; Ufa (NUNPZ), 140, 1991; Syzran, 350, 1991; Kherson, 125, 1994; Novokuibyshevsk, 100,1995
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- column-type with two-sectional oxidizing column
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Saratov 300, 1997
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Batumi, 58, 1981
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- column-type with the built – in separator
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Salavat, 300, 2006
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- combined vacuum block/bitumen:
· with hollow oxidizing column
· with two-sectional oxidizing column
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Mozyr (Belorussia), 500, 1978; Achinsk, 450, 1984; Surgut, 150, 1990
Pavlodar (Kazakhstan),500, 1979; Mazeikiai (Lithuania), 250, 1983
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Achinsk, 450, 1990
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Non-blown bitumen production
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- residual
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Nizhnekamsk, 350, 2002
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- residual and compound
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Ufa (Ufaneftekhim), 300, 1997
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Automatic bitumen filling trestles
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The trestle for bitumen filling into railroad and automobile tanks
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Salavat, 2006
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The unit of on-stream mixing of bitumen feed and the automobile trestle of bitumen filling
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Ufa (NUNPZ), 2006
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Oils production units
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Selective refining of low-viscosity oil fraction by N-methylpyrrolidone
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Ufa (NUNPZ), 37/2, 130, 2001
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Slack wax processing of low-viscosity fraction with soft paraffin production
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Ufa (NUNPZ), 40/2, 70, 2000
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Production of hydraulic oil VMGZ from heavy diesel fuel hydrocraking units
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Ufa (UNKh), 39/8 + G-24/1, 45, 2001
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Production of transformator oil T-1500 and heat-carrier oil ÀÒÌ (without hydrotreatment)
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Ufa (NUNPZ),
ÀVÒÌ-9+37/2+39/4+42/1, 10, 2002
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Spindle oil (ÀU) production
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Ufa (NUNPZ),
ÀVÒÌ-9 + 37/2 + 39/4, 10, 2002
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Combined deparaffinization and deoiling of middle-viscosity raffinate
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Ufa (NUNPZ),
ÀVÒÌ-9 + 37/2 + 40/2, 40, 2002
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Selective cleaning of oils
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Ufa (NUNPZ), 37/2 (K-9), 270, 2007
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Oils mixing
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Nizhnekamsk (ÎÎÎ «Tatneft-NKNKh-Oil»), 30, 2004
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Various duty units
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Propane-butane deasphalting
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Ufa (Ufaneftekhim): 36/1, 240, 1994; 36/3, 400, 36/1 and 36/2, 300, 2000; 36/2, 300, 2007;
Ufa (NUNPZ), 36-1/1 and 36-1/2, 300, 2003
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Contact refining of hard paraffins
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Ufa (NUNPZ), 20, 1998
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Elemental sulphur production unit (Claus)
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Ufa (UNPZ), block of flue gases aftertreatment, 2000; Ufa(Ufaneftekhim), 72, 2005
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Ufa (UNPZ), 30, 1998;
Ufa (NUNPZ), 24, 2005
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Hydrotreatment of distillate fractions induding secondary gasolines
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Ufa (NUNPZ), LCh-24-7, 600, 1985, 2005, projected 2008
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Catalytic cracking of gas condensate distillation residue
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Ufa (UNPZ), G-43/107, 2000, 1997
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Sulfuric acid alkylation
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Ufa (NUNPZ), 25/4-2, 150, 2003, 2004
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The unit of gasoline production by compounding
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Blagoveshensk, 2, 2006
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Production of corrosion inhibitors
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6 units at refineries of Bashkortostan, 1961-2000
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The unit of oil treatment from hydrogen sulphide
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Naryan-Mar, 3800, 2007
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The complex of production the additive Kompleksal – 150
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Novokuibyshevsk, 3, 2007
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Offsites
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The boiler unit of UNPZ
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Ufa, 2006
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The flare system of Krasnoleninsk refinery
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Nyagan, projected 2008
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Water preparation, water supply, waste water and oil sludge treatment systems and processes
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Systems of water preparation, circulating water supply, waste water treatment
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Majority of petroleum refining and petrochemical plants of the former USSR, 1965-2002
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Sealed system of physical-chemical treatment of waste water
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Ufa (UNPZ), 1100, 2001
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Biochemical treatment of waste water from heavy metals and sulfates
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Neftekamsk (OAO “NEFAZ”), 2400 m3/day, 1994
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Physical-biochemical treatment of waste waters
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Tuapse, 3300, 2007
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Local treatment:
- effluents of hydrocutters of delayed coking units (UZK)
- all wastes of UZK
- sulfite – and phenol-bearing wastes
- wastes of the cooling system of the delayed coking units reactors
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at 12 UZK of the former USSR
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Perm, 2006;
Ufa (UNPZ) G-43-107, 160, 1998
Angarsk, projected 2008
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Unit of oil sludge treatment:
- by their involvement into furnace fuel
- production of bitumen feed
- production of fuels
- separation into petroleum product, water, cake
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Pavlodar (Kazakhstan),18 1994; Atyrau (Kazakhstan), 21, 1996; Ufa (UNPZ), 10, 1997; Shimkent (Kazakhstan), 10, 2002; Khabarovsk, 10, 2002
Salavat, 210, 2004
Ukhta, 5,5, 2005; Magnitogorsk (metallurgical plant), 22, projected 2008
Tuapse, 30, 2007; Perm, 50, projected 2008
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Automatic control systems
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Oil pumping station Mugen 4
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Surgut, 2000
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Unit of tact filling of petroleum products
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Ufa (Ufaneftekhim), 2003
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Pilot unit of flaky caustic production
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Sterlitamak (Kaustic), 2004
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